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Lean by Doing · Jun 13, 2025 · 20 min

ERP Systems ≠ Lean

In this episode of Lean by Doing, I dive into the complexities and challenges of implementing ERP systems in lean manufacturing environments. While ERP systems are often seen as solutions to a wide range of business problems, I’ve found that they can actually introduce significant inefficiencies and hidden costs. Drawing from my own experiences, I talk about the importance of data integrity, the potential for waste, and why businesses need to critically assess their reliance on ERP systems. I also suggest exploring alternatives like AI and lean methodologies before fully committing to an ERP solution. Get a FREE Lean Resource Kit with tools for your Lean implementation!https://www.leanbydoing.com/resource-kit-sign-up Chapters 00:00 Understanding ERP Systems in Lean Manufacturing 05:46 The Limitations of ERP Systems 13:59 Practical Recommendations for ERP Users

0:00-20:43
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In this episode of Lean by Doing, I dive into the complexities and challenges of implementing ERP systems in lean manufacturing environments. While ERP systems are often seen as solutions to a wide range of business problems, I’ve found that they can actually introduce significant inefficiencies and hidden costs. Drawing from my own experiences, I talk about the importance of data integrity, the potential for waste, and why businesses need to critically assess their reliance on ERP systems. I also suggest exploring alternatives like AI and lean methodologies before fully committing to an ERP solution.


Get a FREE Lean Resource Kit with tools for your Lean implementation!https://www.leanbydoing.com/resource-kit-sign-up

Chapters


00:00 Understanding ERP Systems in Lean Manufacturing

05:46 The Limitations of ERP Systems

13:59 Practical Recommendations for ERP Users

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